Thermally Fused Laminate (TFL)

Thermally Fused Laminate (TFL) panels are particleboard or MDF substrate panels with a decorative melamine paper fused directly to the surface under heat and pressure, available at Windsor Plywood. TFL provides a finished, cleanable surface for cabinet interiors, closet shelving, furniture carcasses, and storage applications. TFL is more durable than paint and lower in cost than high-pressure laminate (HPL).

Features

• Thermally fused melamine surface -- more durable than paint, no additional finishing required
• Available in solid colour and wood-grain surface options
• Standard material for kitchen and bathroom cabinet box construction
• Lower cost than high-pressure laminate (HPL) for standard cabinetry applications
• PVC or ABS edge banding required on all exposed edges

Specifications

Common Uses

TFL panels are used for kitchen and bathroom cabinet box interiors, closet shelving systems, laundry room shelving, office furniture carcasses, and retail fixture construction. The finished melamine surface eliminates the need for painting the interior of cabinets.

Pro Tips

• Apply PVC or ABS edge banding to all exposed edges.
• Use confirmat or European-style cabinet screws rather than standard drywall screws for particleboard-core TFL.
• Handle sheets carefully to avoid chipping the melamine face -- corner and edge impacts can chip the surface.

Frequently Asked Questions

What is the difference between TFL and HPL?
TFL has a thin melamine paper fused directly to the substrate. HPL is a thicker, multi-layer decorative panel bonded to the substrate with adhesive. HPL is significantly harder and more impact-resistant but costs more. TFL is standard for cabinet interiors; HPL is used for countertops.

What edge banding should I use with TFL?
PVC edge banding in matching colours is the standard choice. It is applied with contact cement or an edge banding iron and trimmed flush with a router or hand trimmer.